Fel-Pro Intake Manifold Gasket Set MS 92586-1 — Complete Ford/Mercury Engine Repair Kit

This Fel-Pro kit supplies the gaskets and accompanying seals needed when replacing an intake manifold on specific Ford and Mercury models from the mid-2000s. Designed for shops and DIY mechanics, the set uses application-specific materials and sealing innovations developed by Fel-Pro engineers to address uneven or worn mating surfaces and deliver a durable repair. It’s tested on-vehicle to validate fit and performance before it reaches your bench.

Which vehicles and engines is this gasket set compatible with?

The MS 92586-1 set fits a range of Ford, Lincoln and Mercury cars and crossovers built in the 2004–2009 period. Always confirm exact fitment for your year, make, model and engine code before purchase to avoid returns.

• Common compatible models: Ford Five Hundred (2005–2007), Fusion (2006–2009), Escape (2005–2008), Taurus (2004–2005)
• Mercury: Mariner (2005–2008), Milan (2006–2009), Montego (2005–2007)
• Lincoln: Zephyr (2006)
• Double-check vehicle-specific notes using seller fitment tools to confirm exact application

How does this Fel-Pro gasket set handle imperfect or worn sealing surfaces?

Fel-Pro designs these gaskets with repair conditions in mind, using materials that accommodate minor surface irregularities. Proprietary coatings and sealing profiles help maintain compression across the mating faces to reduce leaks even when surfaces are not factory-new.

• Application-specific materials that conform to slight surface deviations
• Sealing beads and profiles engineered to maintain contact under thermal cycles
• Includes all necessary gaskets and seals for a full intake manifold service (unless noted)

What quality checks and testing does Fel-Pro apply to this part?

Parts are developed by Fel-Pro engineers and validated through lab and on-vehicle tests to ensure the set performs under real driving conditions. The product undergoes dimensional checks and functional testing to meet repair-grade expectations.

• Engineered, reviewed and approved by Fel-Pro technical teams
• On-vehicle validation to confirm sealing performance under load
• Manufactured to meet industry repair standards for durability and fit

What should I check before buying to guarantee fit and avoid returns?

Verify your vehicle details (year, make, model, engine and trim) with the seller’s fitment tool. Some online listings include additional notes or qualifiers—inspect those before ordering to ensure compatibility.

• Enter full vehicle information into the compatibility checker on the product page
• Review any listing notes or flags that indicate special fitment considerations
• Contact the seller or Fel-Pro support if you’re unsure about engine subcodes or rare trims

Who is this for: This intake manifold gasket set is aimed at professional technicians and competent DIYers performing intake manifold service or replacement on mid-2000s Ford, Mercury and Lincoln vehicles. It’s ideal when a dependable, application-focused gasket set is needed to address leaks caused by aged components or imperfect sealing surfaces, and when you want a complete kit validated by engineering and on-vehicle testing.