TUSK D-Flex Pro Adventure Handguards — Black Aluminum Bars & Shields, 7/8" Universal Fit, Full‑wrap Impact Protection

Built for dual-sport and adventure riders who face rocks, roost, and branches, the D-Flex Pro pairs hardened aluminum bars with impact-resistant plastic shields to protect hands, controls, and levers. The kit ships with the mounting hardware and spacers needed for 7/8" bars and offers generous lever clearance to suit bikes with larger master cylinders or throttle assemblies.

How do these handguards protect my controls and hands?

The combination of full-wrap aluminum bars and oversized MX-style shields creates a layered defense: the bar structure absorbs heavy impacts while the plastic shield disperses roost and small debris. Together they reduce strike force on levers and protect vulnerable controls during off-road use.

• Full-wrap tempered aluminum bars for impact strength and stiffness.
• Oversized, impact-resistant plastic shields for roost and block debris.
• Replaceable bumpers and shields to maintain protection after damage.

Will these handguards fit my bike and allow lever movement?

The D-Flex Pro kit is engineered for universal fitment on standard 7/8" (22 mm) handlebars and includes the spacers and bolts required for a straightforward clamp-up. A wide-radius bend provides substantial lever clearance, accommodating oversized brake or clutch reservoirs without binding lever travel.

• Compatible with 7/8" handlebars—hardware and spacers included.
• Large-radius bend maintains full brake/clutch lever sweep.
• Works with many dual-sport/adventure models, including Kawasaki KLR 650 (1997–2025).

How easy is installation and maintenance?

Installation is a simple bolt-on procedure that requires basic tools and only a few fasteners supplied in the kit. The modular design means shields, bumpers, and mounting parts are replaceable, so you can refresh damaged components without replacing the entire assembly.

• Includes all mounting hardware for quick clamp-on installation.
• Modular parts — swap shields or bumpers if damaged on trail.
• Low maintenance: wipe down shields and check fasteners after rides.

What materials and finishes are used, and how durable are they?

The bars are made from tempered aluminum with a durable black finish that resists corrosion and abrasion from trail use. Shields use impact-resistant MX-style plastic engineered to flex under strike, reducing breakage and protecting the underlying bar structure.

• Tempered aluminum bars finished in black for corrosion resistance.
• High-impact plastic shields designed to absorb hits and roost.
• Replaceable components extend overall product lifespan.

Who is this for? The Tusk D-Flex Pro Adventure Handguards are aimed at adventure, dual-sport, and off-road riders who need tough, serviceable hand protection that fits standard 7/8" handlebars. They suit riders upgrading from stock guards, those fitting a windscreen or crash bars, and anyone who rides in rocky, wooded, or dusty conditions where levers and hands are at risk. If you want a durable, repairable system that balances structural aluminum protection with flexible shield coverage, the D-Flex Pro is a practical choice.